Yard-Man AutoDrive 604 Operator's Manual

Browse online or download Operator's Manual for Lawnmowers Yard-Man AutoDrive 604. Yard-Man AutoDrive 604 Operator`s manual User Manual

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YaRD'MaN
OPERATOR'S MANUAL
AutoDrive TM Lawn Tractor
Model 604
IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLY
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by thoperefor.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states mphave
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine ald_orizod
service dealer or contact the service department, P.O. Box 368022 Cleveland, Ohio 44136-9722.
MTD PRODUCTS INC. P.O. BOX 368022 CLEVELAND, OHIO 44136-9722
PRINTED IN U,S.A. FORM NO. 770-10079
(12/98)
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Summary of Contents

Page 1 - YaRD'MaN

YaRD'MaNOPERATOR'S MANUALAutoDrive TM Lawn TractorModel 604IMPORTANT: READ SAFETY RULES AND INSTRUCTIONS CAREFULLYWarning: This unit is equi

Page 2 - SECTION 1: TABLE OF CONTENTS

LIFT LEVERThe lift lever is used to change the operating position(height) of the cutting deck. To operate, move thelever to the left, then place in th

Page 3 - 1. GENERAL OPERATION

CRUISE CONTROL BU'I-rON6The cruise control button is located onthe tractor dash panel to the left of the iBmignition switch. Push the cruise cont

Page 4 - 4. SERVICE

SETTING THE CUTTING HEIGHTSelect the height position of the cutting deck byplacing the deck lift lever in any of the six differentcutting height notch

Page 5

• While continuing to hold the cruise button in,lift your foot from the AutoDdve- pedal (youshould feel the cruise latch engage).• If properly engaged

Page 6 - ,_ WARNING

MOWINGThis tractor is equipped with one of MT_s highquality cutting decks. The following information willbe helpful when using the cutting deck with y

Page 7 - INSTALLING THE MULCH KIT

• Measurethedistancefromthe outside of the left blade tip to the ground and the distance from theoutside of the right blade tip to the ground. Both me

Page 8 - SECTION 7: CONTROLS

Fronttiretoe-in can be measured as follows:• Place the steering wheel in position forstraight ahead travel. Insert a 1/4" dowel upthrough alignin

Page 9

• LocatethePTO engagement rod and the PTOadjuster link by looking at the tractor'sunderside. See Figure 12.• Remove the cotter pin that affixes t

Page 10

CLEANING THE ENGINE AND DECKAny fuel or oil spilled on the machine should bewiped off promptly. Do NOT allow grass, leaves, anddirt to accumulate arou

Page 11 - SECTION 8: OPERATION

CHANGING THE DECK BELT(S)All belts on your tractor are subject to wear and should be replaced if any signs of cracking, shredding orrotting are presen

Page 12 - STOPPING THE ENGINE

SECTION 1: TABLE OF CONTENTSPAGEFtNDING YOUR MODEL NUMBER ... 2CALLINGCUSTOMER SUPPORT ...

Page 13

IMPORTANT: it is recommended that the PTO be readjusted after replacing the deck belt. Refer to PTO(POWER TAKE-OFF) ADJUSTMENT in the ADJUSTMENTS sect

Page 14 - SECTION 9: ADJUSTMENTS

Variable-speedBattery TrayOpeningShift LeverTransmission Transmission PulleyNOTE: View shownfrom abovetractor,• Drive belt (Lower)Rear Idler Pulley •

Page 15 - STEERING ADJUSTMENT

• Removethe two hex bolts (from both sides ofthe tractor) that affix the PTO actuator bracketto the tractor frame. See Figure 19.©oPTO Actuator Deck S

Page 16 - BRAKE ADJUSTMENT

NOTE: The hex flange nut has a right-handedthread pattern. Do NOT attempt to force the nut inthe incorrect direction. Doing so may damage thenut and c

Page 17 - SECTION 10: MAINTENANCE

TIRESThe recommended operating tire pressure isapproximately 10 psi for the rear tires and 14 psi forthe front tires. Refer to the tire sidewall for e

Page 18 - CLEANING THE ENGINE AND DECK

SECTION 12: TROUBLESHOOTING GUIDETrouble Corrective ActionEngine willnot crankEnginecranks butwill not startEnginesmokesExcessivevibrationMowerwon&apo

Page 19 - CHANGING THE DECK BELT(S)

Model 6047.÷5REF.NO.12345678910111213PARTNO.625-0051725-1739725-1649629-0913629-0924710-0599712-3006725-1426725-1657A725-1741725-1743725-1745726-17477

Page 20 - N/A 754-0349

35REF.NO.123-456789101112131415161718192028_ 2524 SIIElectrical System/Tractor BodyPARTNO.710-0768710-0599710-0751710-0895710-0924710-3008'12-029

Page 22 - CUTTING BLADES

REF.NO.t234567891011121314151617181920212223242526PARTNO.647-0040683-0197711-0332712-0206712-0431712-3004A712-3083714-0104714-0111716-0106720-0311732-

Page 23 - Assembly t;umng ulaae_

SECTION 4: IMPORTANT SAFE OPERATION PRACTICESWARNING: THIS SYMBOL POINTS OUT IMPORTANT SAFETY INSTRUCTIONS WHICH, IFNOT FOLLOWED, COULD ENDANGER THE P

Page 24 - SECTION 11: LUBRICATION

Model 60424jJ_424544253337_"" 362930

Page 25 - Cause(s)

REF.NO.1234567891011121314151617181920212223242526PARTNO.683-0263710-0604=783-0726783-0727783-0728710-0514711-1291711-1292712-0240712-0241712-0431712-

Page 26 - Model 604

Model 6041321_(3 '1218.,36..,6_38I_ i '-.,j3IiIrIil/281Ior"10•. j78j71°J6976JJ16356852 ">J832332

Page 27

REF.NO.123456789101112131415161718192O2122232425262728293O3132333435363738394041424344PARTNO.1783917840618-0386631-0009647-0041656-0048656-0051683-025

Page 28

Model 6045565605338,.265 /8'29"-9"20231010"331It3934

Page 29 - Lift Assembly

REF.NO.12345678910111213141516171819202122232425262728293O3132PARTNO.683-0278683-0282710-0514710-0597710-0604710-1260A710-3011710-3180710-3199712-0431

Page 30

Model 60446-inch Deck®195526251142-inch Deck3O1725J2612171336

Page 31 - Steering Assembly

:IEF. PARTNO. NO.1 179822 618-O240756*09693 618-0241756*06034 683*02545 683-02656 710-01677 710-03478 710-05149 710-052810 710-059911 710-065012 710-0

Page 32

Model 604KohlerSingle-cylinder(d_ector mustface forward)(deflectormustfaceIon_rd)38

Page 33 - Drive System

Engine AccessoriesBriggs & StrattonIntek Single18RERNO.123456789101112131415161718PARTNO.710-0148710-0599710-0604710-1237710-1314710-1315712-0798,

Page 34

• Disengage all attachment clutches, thoroughlydepress the brake pedal, and shift into neutralbefore attempting to start engine.• Your mower is design

Page 36 - 42-inch Deck

• Keep all nuts,bolts and screws tight to be sure theequipment is in safe working condition.• Never tamper with safety devices. Check theirproper oper

Page 37 - Cutting Decks

OOmUSE THIS PAGE AS A GUIDE TO DETERMINE SLOPES WHERE YOU MAY NOT OPERATE SAFELY.14III|IIISIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREEA POWER POLEA

Page 38 - Single-cylinder

SECTION 5: ATTACHMENTS & ACCESSORIESMODEL NUMBEROEM-190-60t0EM-190-602OEM-190-1120EM-190-118OEM-190-603OEM-190-604OEM-190-8220EM-190-823DESCRIPTIO

Page 39 - Engine Accessories

SECTION 7: CONTROLSDC\FBIMAGJELKFigure 3-- NOTE: Steering Wheel not shown for clarity.A Ignition SwitchB Throttle Control LeverC Choke Control (if so

Page 40

IGNITION SWITCHTo start the engine, insert key into the ignition switchand turn clockwise to the START position. Releasekey to the ON position once en

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